Superhard Tool Solutions Solutions Increase Productivity

Release time:

2022-05-17

High productivity depends on the tool and superhard tool solution selected. In this competitive world of metal processing, manufacturers are striving to increase productivity, but this ongoing challenge means that metal removal rates need to be improved. This goal must be achieved by increasing the feed parameters, increasing the depth of cut and maximizing the cutting speed, so let's learn about the next superhard tool solution solution to improve productivity!

High productivity depends on the tool and superhard tool solution selected. In this competitive world of metal processing, manufacturers are striving to increase productivity, but this ongoing challenge means that metal removal rates need to be improved. This goal must be achieved by increasing the feed parameters, increasing the depth of cut and greatly increasing the cutting speed. Then, let's learn about it together.Superhard Tool SolutionsSolutions to increase productivity!

Superhard tool solutions to achieve these, the need to use advanced tool technology, through the appropriate metal cutting process to implement efficient processing methods, tools in the processing environment of many factors occupy a very important position. The tool accounts for only 3% of the total production cost, but if the processing efficiency is increased by 20% by selecting the right tool, the total cost can be reduced by 15%.

Like the domino effect, increasing the processing performance by 15-20% can achieve a substantial increase in productivity, directly promote the increase in profits, and enable enterprises to gain greater competitiveness. But only through advanced tools, advanced CNC machine tools and intelligent CAD/CAM software, in order to achieve the above goals.

Choose the rightSuperhard Tool Solutionsto achieve high productivity

The correct selection of tools and cutting parameters can shorten the machining cycle and reduce the power consumption of a single workpiece. The rapid metal removal process can not only achieve high productivity, but also save energy. Generally speaking, the shorter the cutting time of the tool, the higher the productivity and the less energy consumed. Similarly, by using advanced CAD/CAM software systems to obtain short tool paths and optimize cutting parameters, work efficiency can be further improved.

Increased productivity with superhard tool solutions

　　Superhard Tool SolutionsThrough the effective distribution of chip structure design, high precision and cutting force, the tool performance is improved. The combination of vibration reduction design and smooth chip removal design greatly reduces power consumption and obtains high productivity. The two main factors driving low power consumption and high metal removal rate are the helical cutting edge and the unequal pitch structure. Unequal pitch structure tool can eliminate harmonic vibration, harmonic vibration is the main cause of vibration. In the machining process, every time vibration and noise occur, the operator always quickly reduces the cutting parameters such as cutting speed, feed and depth of cut, which is not conducive to the performance of the tool.

As a leading tool manufacturer, with the goal of improving productivity, we are constantly innovating and developing innovative products. Very good case. Specially designed to eliminate milling vibration, while roughing and finishing milling. The unequal pitch spiral edge arrangement of the end mill eliminates the harmonic vibration, the main cause of vibration, so as to obtain high-speed metal cutting, and the roughing cutting parameters are used to achieve a higher surface quality of the machined surface.

The above is the super hard tool solution solution to improve productivity, if you want to know more, you can contact us at any time!