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Application of Face Ring Spraying Powerful Tool Holes in HPC Milling
In order to effectively solve the processing problem of such "difficult-to-process materials", Diebold have specially developed a UltraJet™3.0 end face ring spray strong tool handle, new UltraJet™The 3.0 powerful knife handle is a JetSleeve that has been on the market for many years.™2 Handle and UltraGrip™Innovative combination of 3.0 face ring spray powerful tool shank. Designed for HPC milling, it has the characteristics of high cutting rate, extremely high cutting force, low runout, ultra-high clamping force, better cooling effect, etc., effectively solving the problems of difficult processing of hard materials such as titanium and chromium-nickel alloy, low chip removal rate during deep hole and deep cavity processing, easy breakage of tools, low processing efficiency, poor surface quality, etc.
01
2023
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07
Application of RTCP Ball Bar/Detection Bar in Five-axis Machine Tool
RTCP, in the high-end five-axis numerical control system, RTCP is considered to be the Rotated Tool Center Point, which is what we often call the knife point following function. In five-axis machining, when pursuing the trajectory of the tool point and the attitude between the tool and the workpiece, the additional motion of the tool point is generated due to the rotary motion. The control point of the numerical control system is often not coincident with the knife point, so the numerical control system should automatically correct the control point to ensure that the knife point moves according to the instruction set trajectory. This technology is also known in the industry as TCPM, TCPC or RPCP and other functions. In fact, the functional definitions of these names are similar to RTCP. Strictly speaking, RTCP function is used in the double swing head structure and is compensated by the rotation center point of the swing head. The function similar to RPCP is mainly applied to the machine tool in the form of double turntable to compensate for the change of linear axis coordinates caused by the rotation of the workpiece. In fact, these functions are the same, in order to keep the tool center point and the actual contact point between the tool and the workpiece surface unchanged.
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06
Intelligent Management Solution of RFID Chip Handle
RFID is a non-contact automatic identification technology that emerged in the 1990 s. It has the characteristics of fast scanning, small size, strong anti-pollution ability and durability, reusable, penetrating and barrier-free reading, large data memory capacity and strong security. Therefore, it has great application potential in production data collection, monitoring and data transmission. In this paper, based on radio frequency technology, the RFID chip is installed on the tool handle to realize the collection and management of tool information and reduce the comprehensive production cost.
New energy vehicle key parts tool solutions
16
Steel structure and tower industry efficient 3D drill bit
Application of arrow stone hole processing drill in steel structure, iron tower, bridge, tube plate, wind power and flange
15
Compressor scroll processing artifact-PCD precision milling cutter
The core working part of the compressor is the moving and static scroll plate. During the operation of the scroll compressor, the compressed air is mainly realized by the periodic rotation of the moving plate and the interaction of the static plate. In order to ensure the efficient and stable operation of the parts, the inner and outer walls of the scroll have high requirements on the surface smoothness, verticality and contour of the vortex groove, which also brings extremely high requirements on the processing tools of such parts.
10
Application of High Pressure Cooling System in Machine Tool
The machine tool high-pressure cooling system is a kind of water pump equipment commonly found on machine tools. Its main function is to supply and transport coolant to the machine tool in time so that it can ensure that it continues to operate within a suitable temperature range. Application effect: 1. High pressure chip breaking and chip punching to avoid winding of iron filings. 2. Good and reliable cooling method can improve tool life, improve cutting parameters, thereby improving production efficiency. 3. Reduce the machine tool downtime caused by winding chips, and effectively improve the machine tool startup rate. 4. For the application of different materials: Mild steel efficiency 20%, life extension 20%; Carbon steel, alloy steel efficiency 20%, life extension 10%; Aluminum alloy, magnesium aluminum alloy efficiency 30%, life extension 30%; Stainless steel, nickel alloy efficiency 40%, life extension 50%.
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05
3D Printing and Traditional Machining
3D printing (3D Printing), also known as additive manufacturing (Additive Manufacturing, referred to as AM), emerged in the 1990 s. Different from the traditional "subtractive" processing method, 3D printing is a technology based on computer software, which establishes a three-dimensional model through design, scanning, etc., and processes discrete materials (powder, wire) in a layer-by-layer manner.
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