What are the application areas of CNC cutting tools for CNC cutting tool optimization?

Release time:

2022-09-05

The CNC tool of the CNC tool optimization scheme refers to the general term of various tools used in conjunction with CNC machine tools (CNC lathes, CNC milling machines, CNC drilling machines, CNC boring and milling machines, machining centers, automatic lines and flexible manufacturing systems).

　　NC Tool Optimization SchemeThe CNC tool refers to the general term for various tools used in conjunction with CNC machine tools (CNC lathes, CNC milling machines, CNC drilling machines, CNC boring and milling machines, machining centers, automatic lines and flexible manufacturing systems).

1. Features of CNC machine tools:

1) The tool has stable cutting performance, good rigidity and high precision, and can be used for high-speed cutting and powerful cutting.

2) Long tool life. Tools use a large number of carbide materials or high-performance materials (such as ceramic blades, cubic boron nitride blades, diamond composite blades, coated blades, etc.), high-speed steel tools are mainly high cobalt, high vanadium, aluminum high-performance high-speed steel and powder metallurgy high-speed steel.

3) The cutter (blade) has good interchangeability and can be replaced quickly. The tool can be changed automatically and quickly to shorten the auxiliary time. NC Tool Optimization Scheme

4) high tool precision. The tool is suitable for machining high-precision workpieces, especially when using indexable inserts

The repeated positioning accuracy of the knife body and the blade is high, so good processing quality can be obtained.

5) The tool has reliable chip curling and chip breaking performance. CNC machine tools can not be random parking processing chip. Long chips during processing can affect operator safety and processing efficiency.

6) The tool has the function of adjusting the size. The tool can be preset outside the machine (tool setting) or compensated inside the machine to reduce the adjustment time of the tool change.

7) Tools can be serialized, standardized and modularized. The serialization, standardization, and modularization of tools facilitates programming, tool management, and cost reduction.

8) Multi-functional compound and specialization.

　　2、NC Tool Optimization SchemeThe main application areas of CNC cutting tools include:

1) The processing characteristics of the automobile industry are mass production and assembly line production, and the processing conditions are relatively fixed. In order to optimize production and improve quality and efficiency, the automotive industry has put forward very strict requirements on the processing efficiency and service life of tools. At the same time, due to the use of assembly line operations, in order to avoid the shutdown of the entire production line and the huge economic losses caused by tool change, the method of forced unified tool change is usually adopted. This also puts a unique high demand on the stability of the tool quality. NC Tool Optimization Scheme

2) Aerospace industry The processing characteristics of the aerospace industry are high processing accuracy and difficult material processing. Most of the parts and components processed in this industry are high-temperature alloys and nickel-titanium alloys with extremely high toughness and strength.

3) Large steam turbine, steam turbine, generator and diesel engine manufacturing enterprises. Most of the parts to be processed by these enterprises are huge and expensive. In the processing process, it is very important to ensure the accuracy of the processed parts and reduce waste. Therefore, these industries often use imported tools.

4) enterprises using CNC machine tools more often say "good horse with good saddle". In order to improve processing efficiency and product quality, and give full play to the efficiency of CNC machine tools, it is easier to use imported tools to achieve the desired results.

5) Among these enterprises, foreign-funded enterprises tend to pay more attention to the guarantee of production efficiency and quality. In addition, there are many other industries, such as the mold industry, military enterprises, etc., the application of CNC tools is also very common.